Product Description
EP-AG135 Agricultural gearbox Lawn mower series
There are 3 basic types of mowers, manual and hydrostatic. Each has different advantages, and
Disadvantages. Let's examine each type and its advantages. Which type is suitable for you? Read on to learn more. Also, be sure to read our comments on hydrostatic mowers. This is a good choice for anyone who wants to maintain the lawn in an environmentally friendly way. This is a great way to save money on your next mowing project.
Hydrostatic transmission
The mower and hydrostatic transmission use fluid to shift the machine's gears. Hydros is similar to the automatic transmission in automobiles, and its characteristic is that the pump can affect the flow of hydraulic oil. The mower's transmission comprises various mechanical components, including differential and drive shaft. If any of these components fail, the mower will not move. Check the hydrostatic transmission for leaks by checking the label on the shift lever.
Mowers with hydrostatic transmission use fluid instead of gas or oil to turn the wheels. The hydrostatic mower is easier to operate and has a manually operable lever. It is essential to keep the rod vertical to prevent:
Flip. To move the machine forward, push the lever CHINAMFG and then push the lever backward to shift it into reverse. This way, you can change the direction of the mower while walking.
Considering upgrading the mower's transmission, consider the hydrostatic transmission. These mower gearboxes have the same advantages as automatic gearboxes, but their engineering and components are more complex. They are also more expensive to purchase and repair, so follow the instructions to maintain them. In addition to ensuring the regular operation of the mower's transmission, the transmission should also be cleaned and maintained regularly.
Hydraulic gear transmission
Hydro gear produces a variety of different types of mower transmissions. These include riding mowers, zero-turn mowers, and lawn tractors. Please consider the hydraulic gear transmission if you need to replace the mower's transmission. You can find the hydraulic gear transmission at the power mower sales office. You will get fast transportation and competitive prices when you shop with us. Hydro gear mower is 1 of the best-selling brands in lawn care equipment.
You can find replacement parts for the mower transmission in the dealer's online store. The hydraulic gearbox is suitable for many top mowers brands and is easy to install. Hydro gear zt-2200 and zt-2800 are light zero steering mowers. Zt-3100 has upgraded shafts and bearings, which can be used for more extended commercial uses. Hydro gear also produces large commercial models that can be transported up to 18 HangZhous and run at 2 speeds.
Honda cruise control allows you to control the speed of the machine by adjusting the clutch lever. You can choose from 9 preset maximum speeds and change the speed step by step. Honda hydro gear transmission allows you to enjoy smooth driving when mowing the lawn. Simple operation without constant input. Automatic speed control makes mowing easy. When buying a lawnmower, please consider the terrain you have and the terrain you usually trim.
Manual transmission
When looking for a lawnmower, you will find that there are 2 main types of lawnmowers: hydrostatic and automatic. Although these 2 mowers are top-rated in many families, you can also consider buying an electric mower. These models are environmentally friendly and can still produce excellent results. When purchasing a lawnmower, please pay close attention to the transmission because it will significantly affect the way of mowing.
In addition to speed, the mower's transmission also controls torque and acceleration. Different transmissions provide different torque levels, allowing riders to change the transmission ratio as needed. Lower gears produce more traction, but you can't run that fast. Depending on the type of mower, different gearboxes provide different transmission ratios and gear numbers. To find out which is best for you, please read the manual. Then, take the mower to the mechanic for a thorough inspection.
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PRODUCTPARAMETERS |
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ITEM |
EP-AG135 |
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Ratio |
1:1 |
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Teeth |
20/20 |
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Module |
6 |
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Power(HP) |
50 |
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Rated Input |
540 rpm |
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Input/Output Description |
1 3/8 Z6 |
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Weight(N.W) |
16.5Kg |
Application of mower gearbox
Usage Scenario of Lawn Mower Gearbox
We Also Supply PTO Shaft
other gearboxes
Agricultural Gearbox Production Workshop
HangZhou Ever-power Transmission Machinery Co., Ltd. was established in 2006. The company is located in ZHangZhoug HangZhou, with 90 employees, an area of 3800 meters, and an annual output value of 40 million yuan. The company is committed to the R & D, manufacturing, and personnel training of various gearboxes, reducers, and construction machinery, including spiral bevel gearbox, spur gearbox, worm gearbox, and cylindrical gearbox. It also includes a variety of high-pressure cast valve body and shell products. Its products are used in various applications, such as agricultural mowers, snow sweepers, fertilizer applicators, grain conveyors, industrial equipment, oil mining machinery, marine industrial equipment, and hydraulic engineering components. More than 95% of its products are exported to Europe, the United States, and Australia. Asia and Canada. The company has robust technology and R & D capabilities, produces reliable and high-quality products, pursues a unique business philosophy, and enjoys a high reputation in the manufacturing industry. Welcome to contact us by phone or email.
HangZhou Ever-power Transmission Machinery Co., Ltd. was established in 2006. The company is located in ZHangZhoug HangZhou, with 90 employees, an area of 3800 meters, and an annual output value of 40 million yuan. The company is committed to the R & D, manufacturing, and personnel training of various gearboxes, reducers, and construction machinery, including spiral bevel gearbox, spur gearbox, worm gearbox, and cylindrical gearbox. It also includes a variety of high-pressure cast valve body and shell products. Its products are used in various applications, such as agricultural mowers, snow sweepers, fertilizer applicators, grain conveyors, industrial equipment, oil mining machinery, marine industrial equipment, and hydraulic engineering components. More than 95% of its products are exported to Europe, the United States, and Australia. Asia and Canada. The company has robust technology and R & D capabilities, produces reliable and high-quality products, pursues a unique business philosophy, and enjoys a high reputation in the manufacturing industry. Welcome to contact us by phone or email.
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Type: | Agricultural Gearbox |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Lubrication Practices for Extending the Lifespan of Agricultural Gearboxes
Proper lubrication is essential for ensuring the longevity and optimal performance of agricultural gearboxes. Here are some essential lubrication practices that can help extend the lifespan of these gearboxes:
- Choose the Right Lubricant: Select a high-quality lubricant specifically designed for gearboxes and agricultural machinery. Consider factors such as viscosity, temperature range, and load-bearing capacity to ensure compatibility with the gearbox's operating conditions.
- Regular Inspection: Perform regular visual inspections of the gearbox and lubricant to check for signs of contamination, wear, or inadequate lubrication. Address any issues promptly to prevent further damage.
- Cleanliness: Maintain a clean environment around the gearbox to minimize the risk of dirt, debris, and moisture entering the gearbox housing. Contaminants can compromise the lubricant's effectiveness and accelerate wear.
- Lubricant Level: Monitor and maintain the proper lubricant level in the gearbox. Insufficient lubrication can lead to increased friction and heat, causing premature wear and potential damage to gears and bearings.
- Replace Lubricant: Follow the manufacturer's recommendations for lubricant change intervals. Over time, lubricants can degrade, lose their properties, and become contaminated. Regularly replacing the lubricant helps ensure optimal performance.
- Use Lubrication Schedule: Create a lubrication schedule based on the gearbox's usage and operating conditions. Stick to the recommended intervals for applying or changing lubricant to prevent under-lubrication or over-lubrication.
- Appropriate Lubrication Method: Follow the manufacturer's guidelines for the correct lubrication method, whether it's through oil bath, grease, or automatic lubrication systems. Proper application ensures even distribution of lubricant across gear surfaces.
- Temperature Considerations: Be aware of temperature variations in your operating environment. Extreme temperatures can affect lubricant viscosity and performance. Choose a lubricant that can handle the temperature range of your equipment.
- Expert Advice: Consult the gearbox manufacturer or a lubrication specialist to determine the best lubrication practices for your specific agricultural gearbox model and application.
By adhering to these lubrication practices, farmers can maximize the lifespan of their agricultural gearboxes, minimize downtime, and ensure efficient and reliable operation of their equipment.
Potential Challenges in Maintenance and Repairs of Agricultural Gearboxes
Maintenance and repairs of gearboxes in agriculture can pose several challenges:
- Harsh Environments: Agricultural machinery operates in challenging environments with exposure to dirt, debris, moisture, and varying temperatures. These conditions can accelerate wear and corrosion, necessitating frequent maintenance.
- Heavy Workloads: Gearboxes in farming equipment often handle heavy workloads, leading to increased stress on components. This can result in faster wear and tear, requiring more frequent inspections and part replacements.
- Accessibility: Some gearboxes are located in hard-to-reach areas of machinery. This makes regular maintenance and repairs more challenging, as technicians may need specialized tools and equipment to access and service the gearboxes.
- Specialized Knowledge: Proper maintenance of agricultural gearboxes requires specialized knowledge and skills. Inadequate understanding of gearbox mechanics and maintenance practices can lead to improper repairs, reducing the gearbox's lifespan and efficiency.
- Costs: Repairing or replacing gearbox components can be costly, especially for heavy-duty agricultural machinery. Farmers need to consider both the direct costs of parts and labor, as well as potential downtime during repair processes.
- Downtime: The downtime required for gearbox maintenance or repairs can impact farming operations, especially during critical planting or harvesting seasons. Efficient scheduling and backup equipment can help mitigate this challenge.
- Availability of Parts: Obtaining replacement parts for older or less common gearbox models can be challenging. Farmers may need to source parts from specialized suppliers, leading to potential delays in repairs.
Addressing these challenges requires proactive maintenance planning, regular inspections, proper training of maintenance personnel, and sourcing spare parts in advance.
Role of Agricultural Gearboxes in Agricultural Machinery
An agricultural gearbox is a specialized type of gearbox used in various agricultural machinery and equipment. It plays a crucial role in the proper functioning of agricultural equipment by transmitting power and torque from the engine to the different components that perform specific tasks in the field.
Agricultural gearboxes are designed to withstand the demanding conditions of agricultural operations, including exposure to dust, dirt, moisture, and heavy loads. They are commonly used in a wide range of agricultural machinery, including tractors, combines, tillers, sprayers, and more.
The primary functions of agricultural gearboxes include:
- Power Transmission: Agricultural gearboxes transmit power from the engine to various components, such as wheels, blades, and belts, enabling them to perform their respective tasks.
- Speed Control: Gearboxes allow operators to control the speed and output torque of agricultural machinery. Different tasks require different speeds and levels of torque, and gearboxes provide the necessary adjustments.
- Direction Change: Many agricultural operations require changing the direction of rotational motion. Gearboxes enable smooth and efficient direction changes without the need for complex mechanical arrangements.
- Adaptation to Tasks: Agricultural gearboxes are equipped with various gears and shafts that can be configured to match the requirements of specific tasks, such as plowing, planting, harvesting, and more.
These gearboxes come in different configurations, such as straight-cut gears, helical gears, and planetary gears, depending on the specific application and requirements. The choice of gearbox type, gear ratio, and design factors contribute to the overall performance, efficiency, and durability of agricultural machinery.
Regular maintenance and lubrication are essential to ensure the longevity and reliable operation of agricultural gearboxes. Proper care and upkeep help prevent premature wear and damage, ensuring that the machinery performs optimally throughout the farming seasons.
editor by CX 2024-01-15