Product Description
CZPT MHB Series industrial Standard Gearboxes
Standard gearbox series are applicable to various mechanical power transmission fields. Products of this series include gearboxes with helical gears and helical-bevel gears, which possess different types and designs and multiple installation methods to meet requirements of all kinds of industrial fields.
Characteristics
Modular design with good component interchangeability
Reasonable torque range distribution and affordable
Improved bearing capacity and noise reduction performance through tooth flank modification
Hardened tooth surface design with accuracy above grade 5
Various sealing forms to meet sealing requirement of different application fields
Short lead time and reliable quality
Main Technical Parameters
Specification: 25 types
Torque Range: 2 -1,400kN.m
Speed Ratio: 1.25-450
Applications
Belt conveyor, bucket conveyor, blender, lifting equipment, travel-ling machine, paper making machine, drying machine, rotary kiln, powder concentrator, stretch roll and etc.
Model No.: H1SH3, H1SH4, H1SH5, H1SH6, H1SH7, H1SH8, H1SH9, H1SH10, H1SH11, H1SH12, H1SH13, H1SH14, H1SH15, H1SH16, H1SH17, H1SH18, H1SH19, H1SH20, H1SH21, H1SH22, H1SH23, H1SH24, H1SH25, H1SH26 H2SH3, H2SH4, H2SH5, H2SH6, H2SH7, H2SH8, H2SH9, H2SH10, H2SH11, H2SH12, H2SH13, H2SH14, H2SH15, H2SH16, H2SH17, H2SH18, H2SH19, H2SH20, H2SH21, H2SH22, H2SH23, H2SH24, H2SH25, H2SH26 H2HH3, H2HH4, H2HH5, H2HH6, H2HH7, H2HH8, H2HH9, H2HH10, H2HH11, H2HH12, H2HH13, H2HH14, H2HH15, H2HH16, H2HH17, H2HH18, H2HH19, H2HH20, H2HH21, H2HH22, H2HH23, H2HH24, H2HH25, H2HH26 H2DH3, H2DH4, H2DH5, H2DH6, H2DH7, H2DH8, H2DH9, H2DH10, H2DH11, H2DH12, H2DH13, H2DH14, H2DH15, H2DH16, H2DH17, H2DH18, H2DH19, H2DH20, H2DH21, H2DH22, H2DH23, H2DH24, H2DH25, H2DH26 H2SM3, H2SM4, H2SM5, H2SM6, H2SM7, H2SM8, H2SM9, H2SM10, H2SM11, H2SM12, H2SM13, H2SM14, H2SM15, H2SM16, H2SM17, H2SM18, H2SM19, H2SM20, H2SM21, H2SM22, H2SM23, H2SM24, H2SM25, H2SM26 H2SV3, H2SV4, H2SV5, H2SV6, H2SV7, H2SV8, H2SV9, H2SV10, H2SV11, H2SV12, H2SV13, H2SV14, H2SV15, H2SV16, H2SV17, H2SV18, H2SV19, H2SV20, H2SV21, H2SV22, H2SV23, H2SV24, H2SV25, H2SV26
H2HM3, H2HM4, H2HM5, H2HM6, H2HM7, H2HM8, H2HM9, H2HM10, H2HM11, H2HM12, H2HM13, H2HM14, H2HM15, H2HM16, H2HM17, H2HM18, H2HM19, H2HM20, H2HM21, H2HM22, H2HM23, H2HM24, H2HM25, H2HM26 H3SH5 H3SH6 H3SH7 H3SH8 H3SH9 H3SH10H3SH11H3SH12 H3SH13 H3SH14 H3SH15 H3SH16 H3SH17 H3SH18 H3SH19 H3SH20; H4SH7 H4SH8 H4SH9 H4SH10 H4SH11 H4SH12 H4SH13 H4SH14 H4SH15 H4SH16 H4SH17 H4SH18 H4SH19 H4SH20; H2HH4 H2HH5 H2HH6 H2HH7 H2HH8 H2HH9 H2HH10H2HH11 H2HH12 H2HH13 H2HH14 H2HH15 H2HH16 H2HH17 H2HH18 H2HH19 H2HH20; H3HH5 H3HH6 H3HH7 H3HH8 H3HH9 H3HH10H3HH11H3HH12 H3HH13 H3HH14 H3HH15 H3HH16 H3HH17 H3HH18 H3HH19 H3HH20; H4HH7 H4HH8 H4HH9 H4HH10 H4HH11 H4HH12 H4HH13 H4HH14 H4HH15 H4HH16 H4HH17 H4HH18 H4HH19 H4HH20; H2DH4 H2DH5 H2DH6 H2DH7 H2DH8 H2DH9 H2DH10H2DH11 H2DH12 H2DH13 H2DH14 H2DH15 H2DH16 H2DH17 H2DH18 H2DH19 H2DH20; H3DH5 H3DH6 H3DH7 H3DH8 H3DH9 H3DH10H3DH11H3DH12 H3DH13 H3DH14 H3DH15 H3DH16 H3DH17 H3DH18 H3DH19 H3DH20; H4DH7 H4DH8 H4DH9 H4DH10 H4DH11 H4DH12 H4DH13 H4DH14 H4DH15 H4DH16 H4DH17 H4DH18 H4DH19 H4DH20; H2DM13 H2DM14 H2DM15 H2DM16 H2DM17 H2DM18 H2DM19 H2DM20; H3DM13 H3DM14 H3DM15 H3DM16 H3DM17 H3DM18 H3DM19 H3DM20; H4DM13 H4DM14 H4DM15 H4DM16 H4DM17 H4DM18 H4DM19 H4DM20; H2HM13 H2HM14 H2HM15 H2HM16 H2HM17 H2HM18 H2HM19 H2HM20; H3HM13 H3HM14 H3HM15 H3HM16 H3HM17 H3HM18 H3HM19 H3HM20; H4HM13 H4HM14 H4HM15 H4HM16 H4HM17 H4HM18 H4HM19 H4HM20; H2SV4 H2SV5 H2SV6 H2SV7 H2SV8 H2SV9 H2SV10H2SV11 H2SV12 H2SV13 H2SV14 H2SV15 H2SV16 H2SV17 H2SV18 H2SV19 H2SV20; H3SV5 H3SV6 H3SV7 H3SV8 H3SV9 H3SV10H3SV11H3SV12 H3SV13 H3SV14 H3SV15 H3SV16 H3SV17 H3SV18 H3SV19 H3SV20; H4SV7 H4SV8 H4SV9 H4SV10 H4SV11 H4SV12 H4SV13 H4SV14 H4SV15 H4SV16 H4SV17 H4SV18 H4SV19 H4SV20; H2HV4 H2HV5 H2HV6 H2HV7 H2HV8 H2HV9 H2HV10H2HV11 H2HV12 H2HV13 H2HV14 H2HV15 H2HV16 H2HV17 H2HV18 H2HV19 H2HV20; H3HV5 H3HV6 H3HV7 H3HV8 H3HV9 H3HV10H3HV11H3HV12 H3HV13 H3HV14 H3HV15 H3HV16 H3HV17 H3HV18 H3HV19 H3HV20; H4HV7 H4HV8 H4HV9 H4HV10 H4HV11 H4HV12 H4HV13 H4HV14 H4HV15 H4HV16 H4HV17 H4HV18 H4HV19 H4HV20; H2DV4 H2DV5 H2DV6 H2DV7 H2DV8 H2DV9 H2DV10H2DV11 H2DV12 H2DV13 H2DV14 H2DV15 H2DV16 H2DV17 H2DV18 H2DV19 H2DV20; H3DV5 H3DV6 H3DV7 H3DV8 H3DV9 H3DV10H3DV11H3DV12 H3DV13 H3DV14 H3DV15 H3DV16 H3DV17 H3DV18 H3DV19 H3DV20; H4DV7 H4DV8 H4DV9 H4DV10 H4DV11 H4DV12 H4DV13 H4DV14 H4DV15 H4DV16 H4DV17 H4DV18 H4DV19 H4DV20
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| Application: | Motor, Machinery |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Helical Bevel |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
The Importance of an Agricultural Gearbox
The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.
Bevel gearboxes
A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.
CZPT gearboxes
There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor's ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck's conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world's premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
Closed-loop seals
A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it's too late to repair the seal. You'll need to invest in a new agricultural gearbox, and you don't want to waste money on an expensive failure.
Surface finish
An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox's performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
Cost
Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you're planning to purchase a new agricultural gearbox, look for one that's manufactured by an authentic equipment manufacturer such as CZPT. Don't settle for a gearbox that's not manufactured by an OEM, as it won't last long. Also, check the safety section of the manufacturer's website for advice on selecting a gearbox for your needs.
editor by CX 2024-03-25