Solution Description

We are a precision planetary reducer gearboxes manufacturer for electric motors ,electric powered machine,electrical machinery.We source assortment custom made made equipment box and gears for energy transmission by way of powder metallurgy process  .

Powder metallurgy (PM) is a expression masking a wide selection of approaches in which materials or parts are produced from metallic powders. PM procedures can steer clear of, or greatly reduce, the need to have to use metallic removal procedures, thus drastically lowering produce losses in manufacture and usually resulting in reduce charges.

The powder metallurgy press and sinter process typically is made up of 3 basic steps: powder blending (pulverisation), die compaction, and sintering. Compaction is typically done at room temperature, and the elevated-temperature process of sintering is normally performed at atmospheric stress and below very carefully managed atmosphere composition. Optional secondary processing this sort of as coining or heat treatment often follows to get unique houses or improved precision.

Mixing of powders
This can often involve the introduction of alloying additions in elemental powder kind or the incorporation of a urgent lubricant.

Forming of the blended powder into a compact
The dominant consolidation process entails pressing in a rigid toolset, comprising a die, punches and, perhaps, mandrels or core rods. Nevertheless, there are numerous other consolidation processes that are employed in area of interest apps.

Sintering of the compact to improve integrity and energy
This approach step includes heating of the material, typically in a protective environment, to a temperature that is underneath the melting position of the main constituent. In some circumstances, a minor constituent can type a liquid period at sintering temperature this sort of instances are explained as liquid phase sintering. The mechanisms involved in solid period and liquid stage sintering are talked about briefly in a later on section.

Secondary operations
The application of finishing procedures to the sintered element. In the Powder Metallurgy business, this sort of processes are frequently referred to as secondary functions.

Powder metallurgy (PM)Normal workpiece materials 

Workpiece material Density (grams/cc) Produce energy (psi) Tensile energy (psi) Hardness (HRC)
Iron 5.2 to 7. five.1*10three to 2.3*tenfour seven.3*10three to 2.9*ten4 40 to 70
Lower alloy metal 6.3 to 7.4 1.5*ten4 to 2.9*104 2.00*tenfour to 4.4*ten4 sixty to one hundred
Alloyed steel 6.8 to 7.four two.6*10four to 8.4*10four two.9*10four to 9.4*10four sixty and up
Stainless steel 6.3 to 7.6 3.6*ten4 to 7.3*10four four.4*ten4 to 8.7*104 sixty and up
Bronze 5.5 to 7.5 1.1*tenfour to 2.9*tenfour 1.5*10four to 4.4*104 fifty to 70
Brass 7. to 7.9 one.1*tenfour to 2.9*10four 1.6*ten4 to 3.5*tenfour 60

Specification
 

Merchandise name Powder metallurgy precision planetary gearboxes for equipment
material metal alloy, Iron , stainless steel , brass 
approach Steel injection molding , powder metallurgy
Surface area remedy Polishing , plating ,sand blasting , PVD , coating
Tolerance ±0.3%
Drawing structure DWG ,IGS , STP
Delivery time  thirty times for mass generation

Gearbox dimension: 4mm , 6mm , 8mm , 12mm , 18mm , 22mm , 28mm 
DC equipment motor : 3V , 12V , 24V
Micor gear box

Sintered metal gearbox factory 

 

US $2
/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Four-Step

###

Samples:
US$ 3/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Workpiece material Density (grams/cc) Yield strength (psi) Tensile strength (psi) Hardness (HRC)
Iron 5.2 to 7.0 5.1*103 to 2.3*104 7.3*103 to 2.9*104 40 to 70
Low alloy steel 6.3 to 7.4 1.5*104 to 2.9*104 2.00*104 to 4.4*104 60 to 100
Alloyed steel 6.8 to 7.4 2.6*104 to 8.4*104 2.9*104 to 9.4*104 60 and up
Stainless steel 6.3 to 7.6 3.6*104 to 7.3*104 4.4*104 to 8.7*104 60 and up
Bronze 5.5 to 7.5 1.1*104 to 2.9*104 1.5*104 to 4.4*104 50 to 70
Brass 7.0 to 7.9 1.1*104 to 2.9*104 1.6*104 to 3.5*104 60

###

Product name Powder metallurgy precision planetary gearboxes for machines
material metal alloy, Iron , stainless steel , brass 
process Metal injection molding , powder metallurgy
Surface treatment Polishing , plating ,sand blasting , PVD , coating
Tolerance ±0.3%
Drawing format DWG ,IGS , STP
Delivery time  30 days for mass production
US $2
/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Four-Step

###

Samples:
US$ 3/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Workpiece material Density (grams/cc) Yield strength (psi) Tensile strength (psi) Hardness (HRC)
Iron 5.2 to 7.0 5.1*103 to 2.3*104 7.3*103 to 2.9*104 40 to 70
Low alloy steel 6.3 to 7.4 1.5*104 to 2.9*104 2.00*104 to 4.4*104 60 to 100
Alloyed steel 6.8 to 7.4 2.6*104 to 8.4*104 2.9*104 to 9.4*104 60 and up
Stainless steel 6.3 to 7.6 3.6*104 to 7.3*104 4.4*104 to 8.7*104 60 and up
Bronze 5.5 to 7.5 1.1*104 to 2.9*104 1.5*104 to 4.4*104 50 to 70
Brass 7.0 to 7.9 1.1*104 to 2.9*104 1.6*104 to 3.5*104 60

###

Product name Powder metallurgy precision planetary gearboxes for machines
material metal alloy, Iron , stainless steel , brass 
process Metal injection molding , powder metallurgy
Surface treatment Polishing , plating ,sand blasting , PVD , coating
Tolerance ±0.3%
Drawing format DWG ,IGS , STP
Delivery time  30 days for mass production

Choosing an Agricultural Gearbox

When buying an agricultural gearbox, there are many important things to consider. These factors include durability, function, mechanism, quality of materials, and ease of use. To find the best option for your specific needs, you should consider the features that are most important to you. Read this article to learn more about the various types of agricultural gearboxes available on the market. When looking for a new gearbox for your tractor, take a look at the following factors to consider.
agriculturalparts

Durability

Agricultural gearboxes are essential parts of the food production chain. If a single component fails, it will cause downtime, affecting production and costs. If the gearbox is not durable, it could result in costly downtime, causing large losses for the farmer. To ensure long-term productivity, select a durable agricultural gearbox. Here are some features to look for in a durable agricultural gearbox. - It's easy to access and maintain
- Closed-loop seals are an effective alternative to desiccant breathers. They don't keep water in the gearbox, but they do isolate the gearbox from the atmosphere. Proper isolation of the gearbox is essential to the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox. This prevents it from overheating and keeping the gears running smoothly.
- Simulated test data was obtained for 44 tractors with different transmission operating parameters. The amplitude of load, frequency of failure, and pseudo-damages were calculated for each component. The statistical analysis also provided an estimate of the severe-damage profile of the gears. Using an optimisation technique, an accelerated test schedule was designed. The test plan was designed to maximise the torque applied to each component. Moreover, all gear wheels in the transmission were not tested, as only the range shift A and B gears were damaged.
If you are interested in purchasing a quality agricultural gearbox, contact CZPT Gearbox Company. CZPT Gearbox Company has been manufacturing top-quality gear drives since 1975. The company's engineers will work with you to determine the exact gearbox that fits your specific needs. Agricultural gearboxes are integral parts of agricultural machinery, ensuring optimal performance of the machine. Agricultural gearboxes transfer the power from the input shaft to the output shafts and enable it to change direction, speed, and rotation.

Function

Agrarian gearboxes play an important role in the entire cycle of food production. Agricultural equipments are constantly undergoing increased wear and tear, which can cause expensive downtime. Having a high-quality agricultural gearbox is critical to ensuring the equipment's reliability. When the gears get worn out, the machinery will fail to meet the increased demand. Worn-out gears will result in significant losses for farmers.
The most common use for agricultural gearboxes is to change the speed of agricultural equipments such as tractors and combines. In general, reduction boxes change speed through gears, but the PTO gearbox also bears the force generated by the wind wheel and the reaction force during transmission. To keep the gearbox rigid and prevent deformation, it must be designed to withstand the force exerted by the wind and the reaction force generated during the transmission process. Two sector gears are used to change the direction of transmission.
An agricultural gearbox has two parts: an input shaft 32 and an output shaft 38. The input shaft 32 is fixed in the gearbox's elongate casing. The output shaft 38 extends parallel to the input shaft and the output shaft, while the rear end portion 40 projects out of the gearbox casing. The output shaft is connected to a second transmission shaft 42, which connects to a differential 44 in the rear axle casing 15. The differential is then connected to the rear wheels of the tractor, where the motion is transferred.
The PTO shaft was first used with the 1948 Land Rover. Later, a 6-spline adapter was added. Today, many manufacturers of agricultural equipments provide a nominal PTO power specification. This specification is a useful guide when choosing the right gearbox for your needs. Agricultural machines may include a 540/540E or 1000/1000E option. Using the lowest PTO power specification will allow you to run implements with low power requirements, thereby reducing fuel consumption and reducing engine stress.
agriculturalparts

Mechanism

The mechanism of an agricultural gearbox is a simple mechanical device that provides speed increase or gear reduction. A simple gearbox is commonly used in agricultural equipment that is powered by a PTO, as the axial PTO shaft is opposed to the normal driven shaft. The driven shaft is usually either vertical or horizontal. More complex equipment has several output directions. Some agricultural gearboxes feature dual or even multiple outputs. The mechanism for an agricultural gearbox varies with the type of equipment.
Agricultural tractors have an internal combustion engine 10 and a speed change gearbox 12. The gearbox casing is elongate and attached to the rear end of the cylinder block. The gearbox casing is a "backbone" between the back axle and the internal combustion engine. Its function is to transmit motion from the engine to the rear wheels of the tractor. There are two types of agricultural gearboxes: speed change gearboxes and planetary gearboxes.
Agricultural gearboxes are crucial for the production of food. Wear and tear on agricultural gears will cause costly downtime. Consequently, high-quality agricultural gearboxes are essential for ensuring the optimal performance of your agricultural machinery. If the gears wear out, your equipment may not meet the increasing demand. This will result in significant losses for the farmer. However, if you choose a high-quality agricultural gearbox, you won't have to worry about this.
The central knife drive gearbox 300 is illustrated in FIG. 11. The gearbox receives a rotational input motion and outputs a reciprocating linear motion to a harvesting head assembly. In this way, the harvesting head will be most effective when it has linear motion, whereas curved motions will result in less efficient crop picking. The same principles apply to curved blades. If the gearbox is equipped with a central knife drive, it will provide the highest efficiency when harvesting crops.

Quality of materials

Agricultural gearboxes play an important role in the food production process. As the population continues to grow and the world's need for food increases, the gearbox will also be required to function efficiently. The gearbox must be able to withstand harsh environmental conditions and the stresses and strains of continuous operation. These conditions can include a wide range of high and low temperatures, arid and moist environments, and even safety regulations.
For example, the material used for a tractor gearbox is typically grey cast iron, which has high wear resistance and vibration dampening properties. The production process for belt pulleys is usually a combination of forging and casting. Large belt pulleys are typically cast iron. In addition, the brake drum material used must be resistant to vibration. For this reason, grey iron ASTM A48 Class 35 is used for these components.
Bevel gearboxes are a great choice for many agricultural machinery applications. These gears feature high reduction ratios of 2.44:1 and can be used with offset rotary fillers and hollow output shafts. Bevel gear drives are available in various horsepower capacities, ratios, and configurations. An example of a right-angle bevel gear drive is the FG55 model. It features a 15-mm shaft diameter, which makes it a great choice for many types of agricultural machinery.
agriculturalparts

Cost

When deciding what type of agricultural gearbox to purchase, you should consider the durability of the device. The durability of any mechanical device depends on the quality of its materials, mechanisms, and functionality. Buying a high-quality, durable device will prevent you from having to buy a new one in a few years. In addition, a high-quality gearbox will not wear out as quickly as one that is not built to last.
To find the best agricultural gearbox supplier in India, use a marketplace such as CZPT. It has a global network of suppliers that makes it easy to source your agricultural gearbox needs from any country. Search for Agriculture Gearbox suppliers by city, state, and service area to find a high-quality supplier. Once you've done your research, you can then compare prices and quality to find the best deal. And don't forget to compare the reliability of your chosen supplier.
A dependable company will offer a warranty on their work. Regardless of whether you purchase an OEM or a replacement, you'll be able to find a reliable, affordable agricultural gearbox from a reputable company. CZPT offers free estimates for their services, and has helped many other farm owners replace their gearboxes with new ones. Moreover, they can even rebuild the gearbox for you, reducing your cost and improving the efficiency of your machine.
China Automatic Power Transmission Gear Reducer Planetary Gearbox Speed Reduction for Gear Motors     with Best Sales China Automatic Power Transmission Gear Reducer Planetary Gearbox Speed Reduction for Gear Motors     with Best Sales
editor by czh 2023-01-17